A,Summary:
Planetary power mixer is an all-round new model which combines the principle and composition of traditional double planetary mixer and high-speed disperser. At present, it is widely used in many fields.
Aiming at the characteristics of high solid content and high viscosity of power battery slurry, our company has developed an enhanced power mixer with higher speed and greater torque based on the original star power mixer. In the design process, the factors such as the speed of the agitator, mixing power, dispersion linear speed, suspension grade, liquid flow pattern and the distribution of turbulence intensity in the barrel are fully considered. The highest linear speed of its high-speed dispersion can reach 23m/s, and the enhanced fried dough twist frame can handle any high viscosity battery slurry. A new mixing method - the fried dough twist box rotates clockwise and its rotation is counterclockwise to ensure that there is no dead angle and no "Climbing" phenomenon in mixing. In terms of sealing, two sets of mechanical seals plus soft and static seals ensure vacuum - theoretically, the sealing performance is enhanced by 30%. PT 100 temperature sensor directly contacts the material, so the measurement is more accurate and the reaction speed is faster, and the error is only between ± 0.5 ºC. This machine is composed of base, beam, column, sealing cover, feeding cylinder, transmission and electric control system.
B,Equipment technical configuration
No. |
Item name |
Model and specification |
Place of Origin |
1 |
Reducer |
RF167 -Y45 -4P-51.76-M2-D550 |
Kone |
2 |
Electric machinery |
1 set of low-speed 45kw-4-level variable-frequency motor; High speed ordinary motor 55kw-4, 1 set. |
Source |
3 |
Frequency converter |
45kwx1 sets; 55kwx1 sets. |
Hope Senlan |
4 |
Thermometer |
PT100 (high temperature measurement accuracy) |
HTC |
5 |
Bearing |
on blueprint |
Germany fa g |
6 |
Linear guide rail |
SBI |
the republic of korea |
7 |
Skeleton oil seal |
Fluoroplastic framework oil seal |
Japan NOK |
8 |
Electrical components |
Low voltage electrical components |
S chneider |
9 |
Valve |
on blueprint |
Ennis |
10 |
Mechanical seal |
Two sets of alloy mechanical seals |
Chishi shield |
11 |
Gear |
The tooth surface is hardened, precision ground and driven by helical gear |
Jieou |
12 |
Lubricating grease |
High speed bearing special grease temperature resistance 600 degrees |
Best |
C.Technical parameters of equipment
1 |
Vacuum degree |
-0.098MPa, |
2 |
Structural style |
Gantry type |
3 |
Speed r/min |
Revolution: 0~28 rpm, rotation: 0~53 RPM variable frequency speed regulation energy saving control; |
4 |
Low speed shaft |
High speed: 0~2000rpm variable frequency speed regulation energy saving control. |
5 |
High speed shaft |
Two axis hemp pattern, |
6 |
Lifting mode |
Double high-speed shafts, two on the shaft Φ 230 dispersion tray. |
7 |
Lifting height |
Hydraulic can body lifting, linear guide double hydraulic lifting, with safety bolt, oil pump motor 3kw |
8 |
Temperature measurement method |
1000mm |
9 |
Can body positioning |
Temperature measurement of barrel wall. |
10 |
Total power (KW) |
The positioning block at the bottom of the barrel is used for positioning, and the flange structure is set on the kettle cover to ensure the central positioning. |
11 |
Power Supply |
103KW |
12 |
Overall dimension |
AC:3*380V,50HZ |
13 |
Size |
Length 3700, width 1600, height 3570 (mm) |
14 |
Weight |
11T |
D,Can body
1 |
Kettle size (mm) (inner diameter x inner height) |
Φ1100×850, the roundness error of the liner is 0.2mm, and the smoothness of the liner reaches the mirror surface. |
2 |
Volume (L) |
807L |
3 |
Design pressure (MPA) |
Inner cylinder -0.098mpa, jacket 0.8MPa |
4 |
Design temperature (° C) |
-10~+100°C |
5 |
Main material |
SUS304 is in contact with the material, jacket: 304, bottom material: 304 stainless steel +q235-b |
6 |
Cylinder thickness (mm) |
Inner cylinder δ 10mm, jacket δ 5mm. |
7 |
Temperature regulation form |
The can body and bottom are equipped with jackets, which increases the cooling or heating area. The cooling water is automatically thermostatically controlled by the chiller. |
8 |
Discharging form |
Ball valve |
9 |
Mobile mode |
Manual |
10 |
Number of can bodies |
1 set |
E,Main materials
SN |
Name |
Material |
|
SN |
Name |
Material |
1 |
Upper can body |
SUS304 |
4 |
Mixing shaft |
SUS304 |
2 |
Lower body |
SUS304 |
5 |
Agitated slurry |
SUS304 |
3 |
Jacket |
SUS304+Q235 |
6 |
Rack, base, etc |
Q235-B |
F,Kettle cover nozzle
SN |
Purpose |
Specifications |
Qty |
remarks |
1 |
Powder feeding port |
DN150 |
1 |
Quick opening type, with DN150 quick opening feeding port |
2 |
Mirror |
DN120 |
2 |
One of them is equipped with LED mirror light |
3 |
Vacuumize |
DN20 |
1 |
Toothed pneumatic ball valve |
4 |
Nitrogen filling port |
DN20 |
1 |
Toothed pneumatic ball valve |
5 |
Exhaust port |
DN20 |
1 |
Toothed pneumatic ball valve |
6 |
Spare port |
DN50 |
2 |
Flange interface |
7 |
Vacuum gauge port |
M20×1.5 |
1 |
Equipped with vacuum gauge: Y-100 type. |
Note: the upper can body is in a straight barrel shape, and the outer wall of the can body is polished smooth for easy cleaning. |
G,Mixing shaft and blades
1 |
Low speed mixing shaft: the cross section of the two shaft fried dough twist mixing paddle is Pentagon, cast from pure stainless steel; High speed mixing shaft: |
|
2 high-speed shafts, two on the shaft Φ 230 dispersion plate (height can be adjusted arbitrarily). |
2 |
Pulp shaft and blade: the surface is polished. After five axis CNC machining center processing, ensure that the spiral line is consistent. The distance between mixing paddle and barrel bottom is 3-5mm, the distance between mixing paddle and barrel wall is 3-5mm, and the distance between paddle and paddle is 4-7mm. |
3 |
Shaft seal: mechanical seal structure. |
4 |
Planetary case 304 |
Note: 1. The design is suitable for the flat bottom mixing tank, and the slurry shaft design is reasonable and easy to clean. 2. The planet carrier body is designed with an overpressure balance hole. |