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TMAXCN Prismatic Cell Manufacturing Equipment 150-Type Automatic Single Workstation Stacking Machine
I. Function Overview
The separator is actively unwound and introduced into the stacking platform via a tension control mechanism. The stacking platform drives the separator to move reciprocally to enable electrode placement. The cathode/anode sheets are alternately stacked: two sets of robotic arms with suction cups respectively pick up the cathode and anode sheets from two material boxes on the left. After precise positioning, the sheets are stacked on the stacking platform. Once stacking is complete, the separator is cut, and the cell is transferred by a mechanical arm to the taping station for automatic tape application. Simultaneously, the next cell begins stacking.
II. Basic Parameters
1. Dimensions: 1940mm (L) × 1650mm (D) × 2100mm (H) (subject to actual design)
2. Power supply: 220V 50Hz
3. Air source: 0.5 MPa
4. No corrosive gases, liquids, or explosive gases
5. Color: Supplier standard (International Warm Gray 1C)
III. Technical Parameters
1. Applicable Cell Size: Length L135-190mm, Width W80-150mm, Thickness H3.5-20mm; Tab Length Q ≤25mm
2. Machine Speed: 1.4-1.6s/pcs
3. Electrode-to-Separator Alignment Accuracy: Center deviation ±0.25mm
4. Dust Protection: Effective dust-proof mechanisms installed on material box and pre-alignment areas
5. Reliability: High-precision, frequently moving modules are secured with positioning pins
6. Multi-sheet Missing Protection: Missing sheet detection; anti-multi-sheet mechanism; ultrasonic multi-sheet detection effectively prevents multiple sheets from being stacked into the cell
7. Tab Defect Detection: Detects tab bending, breaking, and edge defects to prevent defective sheets from entering the cell
Cell Specifications
|
Item |
Spec |
Remarks |
|
|
Cell Length (L) |
135-190 |
|
|
|
Cell Width (W) |
80-150 |
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|
Cell Thickness (T) |
3.5-20 |
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|
Tab Exposure (L1) |
10-25 |
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Tab Direction |
Opposite Side |
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When Tab Opposed |
L+L1 ≤ 180 |
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|
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IV. Standard Composition
|
No. |
Component Name |
Qty |
Description |
|
1 |
Material Box Auto Feeder |
2 |
Special insert-style box; two each for cathode/anode; adjustable range |
|
2 |
Electrode Sheet Feeder Aid |
2 |
Brush, vibration, air-blow, and dust collection; anti-multi-sheet |
|
3 |
Sheet Lifting Mechanism |
2 |
Ensures reliable sheet pickup; alarms when out of material |
|
4 |
Separator Tension Unit |
1 |
Active unwinding with constant tension |
|
4.1 |
Separator EPC System |
1 |
Web guiding for unwinding |
|
5 |
Mechanical Pre-Alignment |
2 |
Mechanical precision alignment; dust collection; vacuum system |
|
5.1 |
Multi-Sheet Detection |
2 |
Ultrasonic thickness detection to prevent multiple sheet stacking |
|
6 |
Stacking Robot Arm |
2 |
Servo-driven for reliable stacking; servo-driven material pickup |
|
7 |
Pickup Suction Mechanism |
4 |
Two sets of vacuum nozzles and suction plates |
|
8 |
Stacking Platform |
1 |
Servo-driven lift and shift using precision ball screw |
|
9 |
Separator Blowing Unit |
1 |
Blows separator to opposite side |
|
10 |
Cell Transfer Gripper |
1 |
Transfers cell automatically |
|
11 |
Separator Cutting Unit |
1 |
Hot cutting blade; cuts separator to set length |
|
12 |
Side Taping Unit |
1 |
Applies tape around all four sides including tab region; programmable |
|
13 |
Auto Discharge Unit |
1 |
Auto cell stacking for batch removal |
|
14 |
Electrical Operation System |
1 |
Touchscreen control with emergency stop, power switch, etc. |
|
15 |
Control System |
1 |
Electrical and pneumatic systems integrated inside equipment |
|
16 |
Machine Frame |
2 |
Color: PC White |
|
17 |
Dustproof Enclosure |
1 |
Aluminum-glass cover with interlock switch and emergency stop |
|
18 |
Dust Collection Unit |
1 |
Blower-type suction; applied to pre-alignment and material box |
|
19 |
Vacuum System |
- |
Vacuum generator |
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