| Customization: | Available |
|---|---|
| Production Scope: | Parts Production Line |
| Automation: | Automation |
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| No. | Components name | Qty/set | Remark |
| 1 | Automatic feeding mechanism of material box | 2 | Plug-in type special material box, two sets for positive and negative electrodes, size adjustable; |
| 2 | Electrode loading auxiliary mechanism | 2 | Brush and shaker mechanism; air blowing and dust suction device; prevent extra electrode problem |
| 3 | Electrode loading and jacking mechanism | 2 | Guarantee the manipulator to absorb the electrodes reliably; automatic shutdown alarm in case of material shortage |
| 4 | Separator tension control mechanism | 1 | Separator active unwinding, constant tension |
| 4.1 | Separator correction system | 1 | Unwinding and correcting deviation; |
| 5 | Mechanical pre positioning module | 2 | Mechanical precise positioning; dust collection device; and equipped with dust collection mechanism |
| 5.1 | Multipieces detection | 2 | Ultrasonic thickness detection to prevent extra pieces from entering the battery core; |
| 6 | Stacking manipulator | 2 | Servo drive ensures that the manipulator can grasp and place the electrodes reliably |
| 7 | Loading suction cup mechanism | 4 | Two sets of vacuum nozzle type and two sets of suction plate type |
| 8 | Stacking table | 1 | Servo drive stacking table translation and lifting: precise ball screw to realize stacking table reciprocating movement |
| 9 | Manipulator clamping module | 1 | Manipulator realizes the transfer of battery core automatically |
| 10 | Separator cut-off mechanism | 1 | One set of hot knife mechanism, cut off after determining the tail coil length |
| 11 | Adhesive tape side sticking mechanism | 1 | The position and quantity of adhesive on the sides around (including the middle of the tab) can be set |
| 12 | Automatic unloading mechanism | 1 | Automatic stacking and unloading of battery core, batch removal, reducing manual demand |
| 13 | Electrical operating system | 1 | Touch screen operation, with emergency stop, power switch and other buttons |
| 14 | Control system | 1 | Electrical appliances and gas circuits are installed inside the equipment, saving space and easy to maintain |
| 15 | Rack substrate | 2 | Color: computer grey |
| 16 | Dust cover | 1 | 1 set of aluminum alloy plexiglass cover, with interlock switch and emergency switch |
| 17 | Dust suction mechanism | 1 | Blower dust collection; pre positioning, material box |
| Item | Specification(mm) |
| Battery core length L | 135-190 |
| Battery core width W | 80-150 |
| Battery thickness T | 3.5-20 |
| Tab length | 6-20 |
| Battery core sketch | |
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| Item | Specification |
| Single stacking time | 0.65s~1.3s(Related to the size of the electrode) |
| Single cell auxiliary time | ≤10S |
| Accuracy of adjacent electrode and separator | Center deviation±0.5mm |
| Separator end face alignment accuracy | ±0.4mm(except the tail roll separator) |
| Alignment accuracy of adjacent electrode | ±0.3mm |
| Overall alignment accuracy of electrode | ±0.3mm |
| Stacking number | It can be set within the thickness range |
| Unloading | Pile up the battery cores and unloading |
| Crop mobility | 95% |
| Pass rate | 98% |
| Item | Specification |
| Machine dimensions | 1700mm(L)×2350mm(D)×1877mm(H) (the size shall be subject to the final design) |
| Machine weight/bearing | About 1000KG;> 450kg/m2 |
| Power supply | AC220V±10%;single phase; Power:3KVA;frequency:50Hz |
| Compressed air | 0.5~0.7MPa(5kgf~7kgf/cm2);Consumption:200L/min;dry air |
| Temperature/humidity | 5~35ºC;5~55% |
| Air/dust | No salt gas, toxic and corrosive gas; no conductive dust |
| Magnetic field and vibration | There shall be no magnetic boundary affecting the device; there shall be no impact and obvious vibration |
| General model diagram | |
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