Separator/Reel Slitting Machine With Roll to Roll Slitter

• Customization: Available
• Warranty: 1 year
• Type: General Punching Machine
• Model NO.: TMAX-RP600
• Punch Shape: Open Punch
• Slider Movement: Single Action
• Controlling Mode: Artificial
• Automatic Grade: Automatic
• Power Source: Electric
• Precision: High Precision
• Certification: CE
• Condition: New
• Transport Package: Wood Packing
• Trademark: TMAX
• Origin: China

Product Description

Separator/Reel Slitting Machine With Roll to Roll Slitter

 

Introduction

This equipment is mainly used for separator slitting and rewinding. After the transmission mechanism and the slitting mechanism, the required slitting and rewinding of the fixed width separator are realized, and the winding process is completed.

 

Installation requirement

tsAmbient temperature: 5 ~ 40ºC;

Relative humidity: 20 ~ 50%;

Working environment: indoor, should ensure that the site air dry and smooth (no water and no oil)

Altitude: Less than 1000 meters.

Power supply: 3-phase 5-wire 380V, 50HZ, voltage fluctuation range: +8% ~ -8%; Total power 11kW;

Compressed air: after drying, filtering and pressure regulation: the outlet pressure is greater than 0.5MPa;

 

Basic specification

No	Item	Technical parameters	Note
1	Applicable substrate	PP/PE lithium-ion batteries separator
2	Substrate thickness	5-30 um
3	Applicable substrate width	200-550 mm	Roller surface width 600 mm
4	Slitting width	50-500 mm	Depends on the material
5	Unwinding diameter	Dia400 mm
6	Winding system	Surface center winding
7	Unwinding system	Active constant tension release system
8	Slitter system	Knife suspended front cut
9	speed	Knife suspended front cut Mechanical speed 200m/min	Depends on the material
10	Slitting width accuracy	0.2mm
11	Control mode	PLC+ touch screen
12	Width of waste edge slitting	>15 mm

 

Unwinding specification

No	Item	Technical parameters	Note
1	Tension control system	With the motor and tension sensor to form a closed loop, constant tension winding, Unwinding tension 8N Min.-60N Max./±1N
2	Correction mode	Automatic EPC control, stroke 140mm, with automatic left and right displacement function: with automatic micro-pendulum function
3	Slight swing speed	6-100m/min
4	Slight swing stroke	Micro-pendulum and deviation correction are not used at the same time: micro-pendulum stroke ±25mm When the micro pendulum and correction are used at the same time: the micro pendulum stroke is ±3mm
5	Unwinding correction accuracy	±0.2 mm
6	Winding method	Use 3/6 inch shaftless inflatable chuck to tighten; Roll can be simultaneously Implement volume up and volume down.
7	Maximum winding diameter	Maximum diameter of winding roller: dia400 mm
8	Maximum bearing capacity of the inflatable shaft	100kg

 

Winding specification

No	Item	Technical parameters	Note
1	Winding arm	3 inch plate inflatable shaft winding
2	Winding adjustment device	Adopt cylinder pressure or buffer, adjust the air pressure of the winding arm according to needs, and the winding side is neat.
3	Driving roll	High precision polyurethane rubber roller, the hardness of Shore 65~70 degrees
4	Winding power	Surface center winding
5	Tension control	The winding tension is controlled by servo motor
6	Maximum winding diameter	φ330 mm
7	Static eliminator	Ion-air electrostatic eliminator eliminates diaphragm static electricity
8	Edge closing mechanism	Side winding mechanism (two sets of independent arms) Minimum width of side material: 15-25mm; Coil diameter of side material: maximum coil diameter 200mm when the width of side material is 15-25mm; The maximum roll diameter is 330mm when the width of the side material is 25-100mm;

 

Machine Configuration Table

Electrical parts

No	Item	Technical parameters	Note
1	Man-machine interface	10 inch Wiren touch screen (1)
2	PLC	Mitsubishi /LS(1)
3	Unwinding servo motor (1 set) Traction servo motor (1 set) Winding servo motor (2 sets)	Wacoda /LS(4 sets)
4	Correction system actuator	Bianfu (1 set)
5	Tension sensor	Hongrui/Puliyuan (2)
6	Static eliminator	Xinpu /kapper(1 set)

 

Machine's specification

No	Item	Technical parameters	Note
1	Winding arm	2 sets (including two 3-inch inflatable shafts)
2	Cut components with a straight knife	A set
3	Side material independent arm	Two sets
4	Unwinding clamp head	3/6 inch share (1 set)
5	Active winding rubber roller	1 piece (material, imported polyurethane, Shore hardness 65-70 degrees)
6	Active pull aluminum roller	4 (Material, Aluminum 6063, hardened anode,
7	Edge material winding rubber roller	1 piece (material, imported polyurethane, Shore hardness 65-70 degrees)
8	Passive aluminum roller	7 (Aluminum 6063, hardened anode)
9	Flattening roller	Curved roll (1 piece)
10	Pneumatic element	Artac /SMC
11	Rolling element	Japan NSK/NTN, E-class bearing

 

Accessories

No	Name	Specification	Quantity	Note
1	Cutter weight	50/20/10/5/2/1/0.5/0.2 mm	10 pcs each unit
2	Crimping roller	30mm	1 pcs
3	Open end wrench	8-piece set	1 set
4	Toolbox	345*155*155mm iron toolbox	1 pcs
5	Hex wrench	9-piece set	1 set