Customization: | Available |
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Production Scope: | Product Line |
Automation: | Automation |
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Automatic Vacuum Electrolyte Filling Machine For Lithium Battery Injection
Sequence number | Name | Function | Quantity (set) |
1 | Cell fixture | Four cell at one time | 1 |
2 | Four-station turntable | Carry cell fixture,support the whole equipment | 1 |
3 | Injection system | store, keep,transfuse the electrolyte and remove bubbles | 1 |
4 | Injection mechanism | Vacuum injection into the opening cell | 1 |
5 | Shaping&diffusion mechanism | Vacuum diffusion°assing and shaping after electrolyte injection | 1 |
6 | Pre-sealing mechanism | Pre heat sealing the cell after diffusion°assing | 1 |
7 | Frame | Sealing, supporting | 1 |
Item | Specification |
1.Electrolyte | |
1 ,component | organic matter |
2, Density | 1.0~1.5 g/cm3 |
2. Electrolyte | |
1,Injection mode | Vacuum injection of electric double-head pump |
2,Injection accuracy | ≤40g accuracy:±0.1g |
3,Infusion volume range | 10g-100g |
4,Precision of injection volume after sealing | The accuracy of the weight after sealing and before injection can be less than (+0.2g). |
5,Diffusion°assing mode | Secondary diffusion°assing, Maximum vacuum degree - 0.08 Mpa |
6,Diffusion°assing time | Arbitrary setting of 1-99 seconds (Note: diffusion°assing time directly affects equipment efficiency) |
3.Sealing | |
1,Sealing head width | 5 mm±0.1 mm (4-8mm changeable) |
2,Sealing head length | 170mm±0.2 mm |
3,Pressure | 0.1MPa~1MPa;Minimum adjustment accuracy is 0.1 MPa |
4,Time | 0.5s~99s;adjustable; |
5,Sealing head temperature | room temperature~250ºC;adjustable;accuracy:±1ºC |
6,Sealing performance | Flat surface, no wrinkles, no bubbles, no stripping between the aluminium-plastic film, good sealing performance |
7,Sealing head material | NAK80 |
8,Temperature display | Display temperature deviation from actual temperature ±1ºC |
9,Temperature uniformity of sealing head | The range of temperature distribution is less than ±2ºC |
10,Temperature rise speed | It takes less than 20 minutes to rise from 25ºC to 200ºC. |
5. Product | |
1,First pass rate | ≥99% (Except for bad incoming materials, such as too short air bag to inject liquid, etc.) |
2, Malfunction Rate | ≤5% |
3,Equipment production efficiency | Actual production≥16PPM(Calculate according to four acceptance types of cells on each set of fixtures) |
Dry run≥20PPM(Calculate according to four acceptance types of cells on each set of fixtures) | |
4 ,Appearance | Flatness, no wrinkles, no leakage, no drip, etc. |
5,Total weight of the whole machine | About 3500 kg;Ratio of total weight to bearing area≤500kg/m2 |
6,Maximum size of equipment | L*W*H:2500mm×1700mm×2450mm |
Water, electricity and gas requirements | |
Power supply | AC380V ±10% 50Hz/60Hz Power:6KW(self-prepared) |
Compressed air source | ≥0.6MPa 30L/S (Utilization ratio:50%) |
Drying gas source | ≥0.6MPa(User-provided drying system) |
Vacuum source | ≤-0.09MPa 40L/S (self-prepared) |
Ambient temperature | 20~50ºC;Relative humidity:0~90%RH(User-provided dehumidification system) |
Injection pump | Two sets of electric injection pump(self-prepared) |