4500W 20KHz Ultrasonic Spot Welder for Pouch Cell Electrodes Multi Layer Welding
1. Application scope:
Multi layer welding of positive and negative electrodes of pouch cell battery
Transmission line
Wire terminal
The connector
Electromagnetic coil
Multi point welding of positive and negative electrodes of battery
Welding material parameters
| No. |
Material(mm) |
Material(mm) |
Welding area |
| 1 |
The thickness of copper foil is 0.010mm, 5-70 layers |
Ni or Cu, 0.1-0.2mm, single layer |
4mm×12mm |
| 2 |
The thickness of aluminum foil for battery is 0.012mm, 5-70 layers |
Al, 0.1-0.2mm, single layer |
4mm×12mm |
2. Main features
* The precision sliding bearing can ensure the accurate movement of the equipment and meet the requirements of the best welding accuracy
* With PLC control program, the time is more accurate
* The limit can be adjusted accurately to determine the upper and lower position of welding
* The up and down speed of welding head can be adjusted accurately
* The welding time (ultrasonic time) can be adjusted accurately
* The preloading time can be adjusted accurately
* The power box can maintain stable amplitude output when the voltage fluctuates
* The unique structure design can effectively transmit the ultrasonic energy to the welding head
* The imported alloy steel welding head has excellent ultrasonic transmission and durable wear resistance
* The overall operation is simple, the welding efficiency is high, and the welding quality is good
Functional features
* Adopt American ultrasonic technology, micro processing control, automatic frequency tuning, and detect current and phase frequency at the same time;
* The time is displayed by LED, which makes the time more intuitive and accurate;
* The main original parts are imported with high efficiency of energy conversion and utilization;
* Double automatic protection device for high frequency offset and excessive current of the circuit to ensure the stability of the equipment;
* Low cost and high hardness can be used instead of changing the welding nozzle, which greatly reduces the wear of the welding nozzle. The welding head has multiple welding surfaces, which can be installed quickly and minimize the cost. The installation, debugging and operation of the equipment are simple.
3. Welding principle
Ultrasonic metal welding machine is used in the battery industry with 20-4khz. Its principle is to use the energy generated by ultrasonic high-frequency mechanical vibration to weld the same or different kinds of non-ferrous metal materials. In the welding process, it neither transfers current to the work nor inputs high-temperature energy to the work. It only vibrates on the surface of the workpiece with 20-40khz high frequency, and applies heat to the workpiece Add the corresponding pressure to form a solid bonding in the workshop, so as to achieve the effect of welding. In particular, our company's latest independent research and development of high frequency (20kHz) ultrasonic metal welding machine, welding efficiency has reached the domestic advanced level.
4. Machine structure
4.1 overall structure description
a. 20khz ultrasonic spot welding machine is mainly composed of ultrasonic generator, ultrasonic transducer system, upper and lower ultrasonic poles, pneumatic parts, etc;
b. The circuit mode is full bridge power acoustic pole type with stable performance and strong output;
c. The upper and lower electrodes are made of new imported SKD11 material with good wear resistance;
4.2 equipment cost
a. The ultrasonic upper pole pattern is guaranteed for four times, and the lower pole pattern is not guaranteed;
b. One foot switch is used less than or equal to 2 million times;
c. The number of times the relay is used is less than or equal to 2 million;
4.3 main advantages of the equipment
a. Special steel structure head: mechanical precision stable, using precision guide pillar steel structure, anti torque, to ensure fast and stable movement. The clip type installation mode is convenient for system disassembly, and the mechanical rigidity is better than the ordinary double fulcrum. In the production of customers, the efficiency is more than twice as fast as using the guide rail and double fulcrum structure, and the service life of the equipment is guaranteed for more than 10 years.
b. The top and bottom ultrasonic electrodes (welding head and bottom die) are strictly selected from imported special die steel. They are wear-resistant, high temperature resistant, good toughness, high mechanical rigidity, small deformation after heat treatment, high consistency of ultrasonic output frequency, large amplitude, strong and stable mechanical high-frequency displacement. They are internationally leading professional heat treatment technology. The pattern processing adopts high-precision cold grinding processing, reaching the international level.
c. Generator: the circuit adopts the international advanced full bridge voltage stabilizing circuit and is optimized to achieve constant voltage output. The working range of voltage fluctuation: 170-260v fluctuation period does not affect the output power and working frequency; it has reached the international technical level of similar products.
d. Welding effect: firm welding, low internal resistance, no false welding, no vibration powder, and more than 80% of residual welding surface between metal and metal. After welding, the surface is smooth, no fold, no convex burr on the back, the solder joint is full, clear, firm and reliable, and the position of the solder joint is not broken.
4.4 safety precautions
The equipment meets the factory standard. When the welding of the equipment is unstable, it is strictly forbidden to continue to use it; the upper and lower parts are vulnerable parts, please check the pattern wear regularly, and replace them in time if the wear is serious.
4.5 accurate power compensation
20khz high-power ultrasonic welding machine adopts advanced microprocessor control technology, with 5000W DC regulated power supply box, constantly monitoring the grid voltage, and constantly adjusting and compensating the output current. In this way, the rated voltage changes by + 10%, while the output current remains within + 1%.
5. Transducer
5.1 frequency difference between transducers ≤ 20Hz
5.2 impedance difference between transducers ≤ 4 Ω
5.3 capacitance difference between transducers ≤ 40pf
5.4 insulation resistance between transducer and shell ≥ 30m Ω
5.5 withstand power 4500W (peak value)
6. Ultrasonic generator
6.1 frequency control mode with built-in frequency adjustable
6.2 constant amplitude function switching power supply constant voltage constant current (constant amplitude)
6.3 amplitude stepless adjustable stepless adjustable
7. Main Specifications
| Model |
TMAX-VS-20K |
| Frequency |
20KHZ |
| Power |
4500W |
| Demand power source |
220VAC, 50/60HZ |
| Gas demand |
0.4-0.8MPa |
| Cylinder bore |
100mm |
| Cylinder stroke |
15mm |
| Gas consumption |
0.0785 m3 (1L = 0.001 m3) |
| Intake connection |
Quick coupling |
| Welding time |
Adjustable (0.01s-10s) |
| Preloading time |
Adjustable (0.02s-1s) |
| Frequency calculation display |
0.00-50000HZ |
| Automatic frequency tracking |
Range ± 20Hz |
| Automatic temperature tracking |
Internal power tube 60° automatic protection |
| EMI/EMC |
Strong anti-interference ability |
| Overall dimension of welded joint |
550Lx260Wx340H (mm) |
| Overall dimension of main box |
540Lx360Wx460H (mm) |
| Total weight |
60KG |
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