TMAXCN Cell Manufacturing Equipment 1000L Planetary Vacuum Mixer

• Customization: Available
• After-sales Service: Online
• Warranty: 1 Year
• Model NO.: TMAX-DGZH1100
• MOQ: 1
• Voltage: 110V/220V
• Certificate: CE
• After-sale Service: Video
• Transport Package: Wood Packing
• Specification: Customized
• Trademark: TMAX
• Origin: China
• Package Size: 99.00cm * 99.00cm * 99.00cm
• Package Gross Weight: 99.000kg

Product Description

  

 

TMAXCN Cell Manufacturing Equipment 1000L Planetary Vacuum Mixer

 

 

I. Equipment Features

Applicable Scope

Mixing and dispersion of powder and liquid materials with medium to high viscosity glues, achieving a uniformly blended product.

II. Main Parameters

Vessel Parameters

Item	Specification
Designed Total Volume	1100 L
Effective Volume	500-1000 L
Vessel Inner Diameter	1200 mm
Vessel Inner Depth	1000 mm
Vessel Material	304 stainless steel (contact surface)
Temperature Control Jacket	Double-layer jacket on shell (insulated) for heating/cooling; single-layer jacket on bottom
Jacket Connection	G1.5″ with quick-release joints
Jacket Circulation System	Customer-supplied; inlet less than 8 °C, flow > 150 L/min
Discharge Port	One DN80 plunger outlet at bottom
Design Ambient Temperature	-10 °C to +120 °C
Vessel Mobility	Mounted on wheels, electric, with turntable and rail

 

Agitation Module

Item	Specification
Working Frequency	5-50 Hz
Agitator Power	37 kW
Agitator Speed	2-23 rpm
Agitator Diameter	1250 mm
Agitator Type	Three-wing anchor paddle with PTFE blade and bottom scraper; material 304
Agitator Tip Speed	0.1-1.3 m/s
Agitator Quantity	1
Clearance from Wall	25 ± 2 mm
Clearance from Bottom	10 ± 2 mm

Dispersion Module

Item	Specification
Working Frequency	5-50 Hz
Dispersion Power	2 × 55 kW
Dispersion Speed	100-980 rpm
Dispersion Disc Diameter	280 mm
Dispersion Disc Type	Serrated, 304 stainless
Disc Tip Speed	1-14.3 m/s
Disc Quantity	2 serrated discs
Shafts per Unit	2

Scraper Module

· Fixed on agitator paddle

· Material: PTFE

· Rotation speed matches agitator speed

Base & Lifting Module

· Structure: Carbon steel

· Lifting: Hydraulic cylinder

· Guide: Metal guide rods

· Stroke: ≤ 1100 mm

Top Vessel Components

Component	Qty/Specs
Top Vessel Material	304 Stainless
Quick-Open Port / Sight Glass (DN300)	1
Liquid Inlet Flanges (DN80)	3
Liquid Inlet Flange (DN50)	1
Powder Inlet (DN200)	1
Breather Port (DN150)	1
Sight Glass Ports (DN110)	2 tempered glass
Vacuum / Vent Port (ISO clamp 1″)	1
Nitrogen Inlet (ISO clamp 1″)	1
Pressure Sensor Port	1
Exhaust Port (ISO clamp 2″)	1
Digital Vacuum Gauge Port (M20)	1
Spare Ports (ISO clamp 2″)	2

 

Control System

· Electrical cabinet for inverters and low-voltage devices

· Manual control panel with buttons, knobs, instruments

· Power Supply: AC 3×380 V ±5%, 50 Hz

· Control Mode: Electro-hydraulic

· Drive & Speed Control: VFD

· Cooling: Air-cooled & water-cooled

· HMI: Touchscreen

· Display: Digital temperature meter

· Emergency Stop Button: 1

· Alarm System: Over-temperature alarm, auto-stop, alarm-off

· Speed Display: Via touchscreen

· Power Indicator: 1

· Timer: Controls dispersion & agitation timing

· Integrated HMI-based control

Safety Interlock System

· Emergency stop disables all operations instantly

· Manual slow agitation allowed during down-beam positioning

· High-speed dispersion only allowed when beam is down

· Safety lock prevents beam lift or opening while mixing

· Vacuum anti-backflow tank prevents oil from vacuum pump

· VFD protections: Overload, over-current, over-voltage, leakage, phase-loss

 

Additional Details

· Temperature Sensor: Pt100 (material & wall measurement)

· Bearings: Imported for high-speed parts; domestic for low-speed

· Seals: Static (Oring VF), dynamic (mechanical), mechanical seals imported

· Lubricants: Domestic & imported for seals

· Hydraulic cylinder & station: Domestic

· Valves: Domestic

· Vacuum System Requirement: Customer-supplied ≥45 L/s

· Vacuum Retention: −0.098 MPa for 24h, holds > −0.085 MPa

· Main Power: 150 kW

· Equipment Weight: ≈ 9500 kg

· Color: Yellow

· Floor Load: 2500 kg/m²

· Dimensions: L3490×W1900×H2865 mm (4215 mm when lifted)

III. List of Supplied Wear Parts

No.	Part Description	Specification	Material	Qty	Notes
1	Top lid seal Oring	ΦD×ΦN	Fluororubber	1	Matched to model
2	Sight glass seal ring	-	Fluororubber	2	Matched to model
3	Inlet flange gasket	-	Fluororubber	1	Matched to model
4	High-speed mechanical seal		C+SiC	1	Matched to model
5	Wall scraper blade		PTFE	1	As supplied
6	Sight glass lens		Tempered	2	As supplied

IV. Supporting Conditions

No.	Requirement	Standard
1	Workshop Height	> 5.0 m (for lifting & maintenance); tidy & level
2	Door Dimensions	Height > 3.2 m; Width > 2.5 m
3	Cooling Water	Must support forced cooling; hot water for insulation in winter
4	Heating	Maintain ≥ 20 °C indoor for hydraulic oil viscosity
5	Installation Space	Per layout in design plan
6	Compressed Air	5-7 kgf/cm², ≥ 100 L/min
7	Environment	No corrosive or explosive substances

 

 

Certifications