| Customization: | Available |
|---|---|
| Production Scope: | Product Line |
| Automation: | Automation |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
I. Function overview
The seperator is actively unwound and introduced to the stacking table through the tension mechanism; the stacking table drives the diaphragm to move back and forth to place the pole pieces; the positive/negative pieces are stacked first and two sets of robotic suction cups take the positive and negative pieces out of the two boxes on the left and stack them on the stacking table after precise positioning; after the stacking is completed, the seperator is cut off and the cores are transferred to the gluing station by the robots for automatic gluing; at the same time, the automatic stacking of the next core begins .
II. Basic parameters
1. Size: 2100mm (L) × 2350mm (D) × 1877mm (H) ;
2. Power supply: 220V 50HZ
3. Air source: 0.5MPa
4. No corrosive gas, liquid or explosive gas
5. Color: Supplier's standard color sample (international warm gray 1C)
III.Technical parameter
1. Applicable specifications: length L370 ~ 550, width W 80 ~200mm , thickness H 8 ~ 30mm;
Tab length Q ≤ 30mm
2. Equipment speed : 2.0 ~ 2.3S/pcs;
3. Alignment accuracy of pole piece and seperator: center deviation ± 0.3mm;
4. Dust protection: the material box and pre-positioning are equipped with effective dust protection mechanism;
5. Reliability: positioning pins are fixed on the high-precision and frequently moving modules of the equipment
6. Multi-piece leakage protection: ultrasonic detection of multiple pieces can effectively prevent multiple pieces from overlapping into the core .
7. Detection of the missing angle of the pole lug of the pole piece to prevent the pole piece from falling into the core due to the pulling of the tab and the missing angle.
Cell Specification:
|
Item |
Specifications |
|
Cell length |
370-550 |
|
Cell width |
80-200 |
|
Cell thickness |
8-30 |
|
Tab direction |
Contralateral |
|
When the pole lug is on the opposite side ,L+L1≤ |
520 |
IV.Standard Composition
|
S/N |
Component Name |
Quantity/set |
Description |
|
1 |
Automatic cassette loading mechanism |
2 |
Inserted special cassette; one set of positive and one set of negative poles, with a wide range of adjustment. |
|
2 |
Pole loading assist mechanism |
2 |
Brush and shaking mechanism; blowing and vacuuming device; anti-multi-piece |
|
3 |
Pole feeding lifting mechanism |
2 |
Reliable robot pick-up of pole pieces; automatic stop alarm for lack of material |
|
4 |
Seperator tensioning mechanism |
1 |
Diaphragm active unwinding, constant tension |
|
4.1 |
Seperator deflection system |
1 |
Unwinding correction. |
|
5 |
Mechanical |
2 |
Mechanically precise positioning; dust collection device; and additional dust extraction mechanism |
|
5.1 |
Multi-film detection |
2 |
ultrasonic thickness detection to prevent multiple pieces from entering the core. |
|
6 |
Stacking robots |
2 |
Servo drive to ensure reliable gripping and releasing of the pole piece by the robot; servo pick-up of the material box |
|
7 |
Feeding suction cup mechanism |
4 |
Two sets of vacuum nozzle type and two sets of suction plate type |
|
8 |
Stacking tables |
1 |
Servo-driven stacking table translation and lifting: precision ball screws for reciprocal movement of the stacking table |
|
9 |
Seperator blowing |
1 |
Back blowing of the diaphragm to the other side by means of air blowing |
|
10 |
Manipulator clamping module |
1 |
Automatic transfer of the cores by manipulator |
|
11 |
Seperator cut-off mechanism |
1 |
One set of hot cutter mechanism to cut off the end roll after determining the length |
|
12 |
Tape side attachment mechanism |
1 |
All around side gluing (including the middle of the pole lug) the position and quantity of gluing can be set |
|
13 |
Automatic unloading mechanism |
1 |
Automatic core stacking and batch pick-up, reducing immediate manual requirements |
|
14 |
Electrical operating system |
1 |
Touch screen operation with buttons for emergency stop, power switch, etc. |
|
15 |
Control systems |
1 |
Electrical and pneumatic circuits are installed inside the machine to save space and facilitate maintenance |
|
16 |
Rack substrate |
2 |
Colour: computer white |
|
17 |
Dustproof cover |
1 |
1 set of aluminium plexiglass cover, with interlock switch and emergency switch |
|
18 |
Dust extraction mechanism |
1 |
Blower for vacuuming; pre-positioning, material box |
|
19 |
Vacuum system |
/ |
Vacuum generator |
V.Main component configuration
1.List of standard parts
|
S/N |
Name |
Brand |
Remarks |
|
1 |
Pneumatic cylinders |
AIRTAC |
|
|
2 |
Magnetic switches |
AIRTAC |
|
|
3 |
Linear guides |
HIWIN/DINGHAN |
|
|
4 |
Ball Screws |
TBI |
|
|
5 |
Servo motors / drives |
QL/XINJE |
|
|
6 |
Solenoid valves |
AIRTAC |
|
|
7 |
PLCs |
OMRON/HITACHI |
|
|
8 |
Sensors |
DAOCHUAN /F&C |
|
|
9 |
Fiber optics |
KEYENCE/SUNX |
|
|
10 |
Touch screens |
OMRON/MCGS |
|
|
|
|
|
|
){kind=link}