Vertical High-end Single Jar Ball Mill Machine

• Customization: Available
• Additional Capabilities: Milling
• After-sales Service: Engineers Available to Service Machinery Overseas
• Model NO.: TMAX-PBM-S-1
• Application Area: Chemical
• Certification: CE
• Condition: New
• Control System: PLC Control
• Cooling Method: Water Cooling
• Heating Method: Electric Heating
• Main Material: Stainless Steel
• Mixing Capacity: 10-50L
• Speed Control: Variable Speed
• Speed Range: 60 R/min & Above
• Stirring Type: Diving
• Temperature Control: Without Heating
• Working: High Speed Mixer
• Mixer Type: Planetary Mixer
• Transport Package: Wood Packing
• Trademark: TMAX
• Origin: China

Product Description

Vertical High-end Single Jar Ball Mill Machine

A. Brief introduction:
Planetary ball mill is a necessary device for mixing, fine grinding, small sample preparation, nanomaterial dispersion, new product development and small batch production of high-tech materials. The product is small in size, full-featured, high in efficiency and low in noise, it is the ideal equipment for scientific research units, colleges and universities, enterprise laboratories to obtain micro-particle research specimens (four samples can be obtained at the same time for each experiment), equipped with vacuum ball milling jars, it can be used to grind specimens under vacuum. It is widely used in geology, minerals, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, cosmetology, environmental protection and other departments. The rotating speed, forward and reverse alternating time, and total grinding time can be set according to the process requirements.
 
B. Working Principle:
In a turntable equipped with a ball mill jar, when the turntable rotates, the ball mill jar in the main disk around the axis of the rotary at the same time and around its own axis for planetary rotation movement, the grinding balls in the jar and the material in the high-speed movement of mutual collision, shear and friction, to achieve crushing, grinding, mixing and dispersion of the material purpose. The imbalance generated by a single jar can be adjustable compensation through the counterweight device, the equipment can be used dry, wet two methods of grinding different particle sizes, materials of various types of solid particles, suspensions and pastes, the minimum particle size of the ground product can be up to 0.1 microns. 
 
C. Technical parameters:

Model number	PBM-S-1
Ball mill jar volume (ML)	Compatible with 50ML-1000ML ordinary planet jar, 50ML-500ML vacuum jar
Ball mill jar material	Zirconia, alumina, stainless steel, nylon, polyurethane, tetrafluoride, etc
Maximum loading per jar	The material and grinding medium shall not exceed two-thirds of the volume
Feed size	Brittle materials less than 10 mm, other less than 3 mm
Discharge size	Up to 0.1 micron (depending on material characteristics)
Rotational speed	The maximum rotation is 35~515rpm and the maximum rotation is 70~1030rpm
Speed ratio (revolution: rotation)	1:2
Speed regulation mode	Variable frequency speed regulation
Planetary disk drive mode	Gear drive
Transmission shaft treatment	After tempering and nitriding treatment process, wear resistance is not easy to wear, the average life of more than 8 years
Lubrication mode	Liquid oil lubrication, oil change once every 2 years, reduce noise, reduce gear wear
Jar locking system	Three-claw self-locking device, the company's patent, the standard German Frei company products, lock jar force is more balanced, no loose lock can risk, the maximum degree of protection of the operator safety.
Operating voltage	Single-phase 220V, 50HZ
Host motor power and frequency conversion power	0.75KW (motor brand is Dedong, inverter brand is Delixi)
Working mode	Single jar use, with counterweight device
Maximum continuous working time	72 hours
Program control	Better human-machine interface integration (touch screen configuration), can freely set the total fixed, forward rotation, reverse, interval standby time, repeated alternating operation, and can save the grinding parameters at any time to call, but also programmable different times of different revolutions set the grinding parameters, real-time operation equipment can overcurrent, overvoltage, overload protection alarm.
Viewwindow	Extra-large double-layer vacuum tempered glass view window with strength exceeding 3 mm steel
Door lock	Strong electromagnetic lock, the safety door cannot be opened during operation, the safety door cannot be opened, the safety door is not closed in place, and the equipment cannot be started
Illumination	The grinding chamber is equipped with LED lighting and human body sensing switch.
Equipment reference size (MM)	870(L) *550 (W) *715 (H)
Equipment reference weight (KG)	About 145
Accessory configuration	Real-time monitoring of jar surface temperature and jar pressure.

 
D. Product features:
a. Equipment through professional appearance design, shell using high precision laser cutting, CNC bending molding, generous and exquisite, high-end stable;
b. The planetary disk and structural components are processed by CNC processing technology, and the nitriding metal heat treatment process ensures that the rotating shaft is wear-resistant to prevent shaft breakage. The transmission gear is made of non-metal and metal combination precision gear with high temperature and wear-resistant resistance, and the gear box is soaked with liquid oil for lubrication, which is safe and reliable, low noise, no pollution and low loss.
c. Equipped with induction light device: the working light is controlled by infrared human body sensor, people come to light, people go light off, which is convenient and energy saving.
d. The ball grinding jar adopts the planetary movement, the ball grinding efficiency is high, the particle size is fine;
e. The inverter has undervoltage and overcurrent protection, which can protect electrical parts such as motors.
f. The cover of the machine adopts the hydraulic support rod to cover, and the electromagnetic safety lock and the latch type limit switch ensure the normal operation of the equipment and the personal safety of the operator;
g. The glass of the window is made of double-layer vacuum tempered glass, which not only soundproofes and reduces noise, but also ensures personal safety. The ball grinding cavity is inlaid with sound-absorbing cotton;
h. Electrical control part through the design of independent control box equipment, 5 sets of exhaust fans forced air heat dissipation, composed of one in one out of the internal circulation heat dissipation system;
i. Low center of gravity, stable performance, compact structure, easy operation, safe and reliable, low noise, no pollution, small loss;
 
E. High-end single jar vertical planetary ball mill picture
 

 

 
  
 F. High-end single jar vertical planetary ball mill equipment features highlights

  

Program control interface