| Customization: | Available |
|---|---|
| Application: | Electronic |
| Cooling Way: | Air Cooling |
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1. System overview:
The double-sides automatic spot welding machine supports breakpoint start, and is equipped with 6000A / 8000A Transistor power supply. It can weld pure nickel sheet less than 0.2mm and steel nickel sheet more than 0.3. Bump welding is required. Double sided automatic welding, high efficiency. Programming is simple. It supports any point programming, array programming and graphic import, and can store 99 groups of programming files. The prediction of welding needle replacement reminds that the welding head adopts water-cooled circulating heat dissipation to effectively reduce the loss of welding needle and improve the welding effect. The self-contained welding current monitoring system can monitor the welding current, with false welding alarm function, and can monitor the welding in real time.
2.Workflow:
Manual discharge of nickel sheet and cell
Clamp into automatic workbench
Programming and debugging setting parameters
Start equipment
3.Equipment layout:
The double-sides automatic spot welding machine is composed of working power supply, working platform, servo motor, operating system, etc.
Manually put the electric core into the fixture and place the nickel sheet; Push it into the automation platform, and then set relevant parameters, arrays, etc. to realize welding. The main components and layout are as follows:
4. Technical parameters:
4.1 requirements for equipment operation environment:
1. Equipment power supply: 220V ± 10% / 50Hz ± 10%;
2. Equipment: transistor power supply optional model (5000A 6000a 8000A single wave output 5000A polarity switching to dual wave output)
3. Equipment weight: 400kg;
4. Size: 1500mm (L) * 900mm(W)* 1800mm(H)
5. Z-axis stroke: 350mm Y-axis stroke: 650mm
6. Spot welding speed: 0.3s/point; 3500pcs/H~4000pcs/H
7. Maximum speed of motor transmission: 1000mm / S
8. Maximum number of loaded cells: 360pcs (standard 18650 lithium cells)
9. Number of file groups that can be stored: 99 groups
10. Operating system: embedded system + man-machine screen
11. Transmission mode: servo + stepping + imported precision linear guide rail (optional imported motor)
4.2 system technical indicators
1. Pressure adjustment of welding head inlet spring: 1.0-5.0kg
2. Suitable thickness of plane Welded Nickel Sheet: 0.15-0.2mm pure nickel / steel nickel plating
3. Suitable thickness of bump Welded Nickel Sheet: 0.3 steel nickel plating
4. Positive and neative current switching speed / specification: optional
5. Plane welding speed: 0.3-1S: 4000-5000 PCS / h
6. Convex spot welding speed: 0.5-1S: 3500-4000 PCS / h
7. Suitable battery model: 18650 21700 26650 32650 and other cylindrical lithium batteries
8. Transistor power supply 6000A is suitable for nickel sheet welding below 0.25mmg
5. Main configuration:
| S No. | Configuration | Brand |
| 1 | servo motor | Fuji / Panasonic |
| 2 | Stepper motor | Rexay / Ritter |
| 3 | Transistor power supply | Shanghai Pengbo |
| 4 | Bearing, Support seat | Taiwan / Japan Seiko |
| 5 | Wire track, linear guide rail | TBI/Shangyin |
| 6 | Switching Mode Power Supply | Mingwei |
| 7 | Sensor | OMRON |
| 8 | Button | Koneda |
| 9 | indicator light | Pinbang |
| 10 | monitor | Weinview |
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