• Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die

Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die

Automation: Automation
Warranty: 1 Year
Transmission Type: Flexible
Automatic Production Line: Comprehensive
Certification: CE, ISO
Flexible Production: Intelligent Manufacturing
Customization:
Diamond Member Since 2020

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Manufacturer/Factory

Basic Info.

Model NO.
TMAX-AFA-MC400
Transport Package
Wood Packing
Trademark
TMAX
Origin
China

Product Description

Versatile Roll-to-Roll Pilot Coating System with Optional Doctor Blade, Reverse Comma, Tape Cast, Slot Die, Micro Gravure Coating Heads

 
TMAX-AFA-MC400 is a versatile R2R coating system which can adapt various coating heads such as reverse comma blade, Doctor Blade, Slot Die and Micro Gravure and Tape Casting. A 4.5 meters long, three zone convection drying oven with independent temperature programming is implemented for efficient slurry curing. This is the most complete and universal pilot coating system that provides a broad adaptability to various coating slurries and film substrates (Cu, Al, PET, PP, PE).
  • Doctor Blade: Cost effective solution for 10~200 micron thick coatings (Continuous mode only)
  • Reverse Comma Blade (Transfer Coating): Cost effective solution for 30~200 micron thick coatings (Both continuous & intermittence mode)
  • Tape Cast Coating: Ideal for performing thicker coating up to 1000 microns with high viscosity slurry
  • Micro-Gravure: Perfectly suitable for precise thin coatings from 1~3 microns (dry film thickness)
  • Slot Die: Suitable for precision coatings as thin as 1 micron while providing a wide coverage for thicker coatings upto 200 microns
For Roll to Roll Coater Service, please fill out and submit the Roll to Roll Coating Service Request Form.
SPECIFICATIONS:
Working Voltage 208 - 240 VAC, 50/60 Hz, three Phase (380VAC three phase is available upon request)
Max. Power Consumption 30 KW ( 50A Air breaker required )
Compressed Air  0.5-0.8 MPa is required (Air compressor not included. 
Attention: If a gas cylinder is used instead of air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. 
  
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Diepic1 Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die                pic2

 
Reeling/Unreeling Diameter
  • 350mm O.D Max. 
  • Reeling/Unreeling shaft diameter: 3 inches
Coating Width 350mm Max.
Coating Speed Max.5000mm/min
Coating Heads(please select in the Product Options)
  • Reverse Comma Blade
  • Doctor Blade
  • Tape Casting
  • Slot Die
  • Micro-Gravure
Doctor Blade Coating
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • Continuous coating mode only
  • Coating thickness range: 10~200um  ( dried film )
  • Typical slurry viscosity range: 500~10000 mPa.s
  • Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um
  • MSK-155 auto-slurry feeder with 2 liters tank is available at extra cost, please click underline to view details.
                  Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Reverse Comma Blade (Transfer Coating)
  • Two available coating modes (continuous and intermittent) selectable on the control panel.
  • Coating thickness range: 30~200um  ( dried film )
  • Typical slurry viscosity range: 500~10000 mPa.s
  • Precision: ±3μm; Edge to center thickness tolerance +/-5um
  • MSK-155 auto-slurry feeder with 2 liters tank is available at extra cost, please click underline to view details.
                    
Cast Coating
  • Tape casting technique is ideal for handling thicker slurry 5000~20000 mPa.s and thus thicker film coating is achievable (up to 1000um)
  • Continuous coating mode only
  • Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um
  •  
  • MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details
Slot Die coating
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • The slot die is perfect for uniform film coating of 1 micron and up to 200-micron thickness. By changing the shim size with various patterns, you would be able to produce continuous, intermittent, or even grid coatings that match the shim patterns. Please refer to the pictures in below for more details:
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
  • MSK-156 slurry feeding screw pump with 4 liters tank is included, please click underline to view details
  • Minimum thickness & precision: 1 µm ( dried film ), ±1%  
  • Typical slurry viscosity range: 200~10000 mPa.s
Attention: The final coating thickness is dependent on a wide range of parameters such as slurry viscosity, solid particle size, solid content, shim thickness, foil rolling speed and slurry feeding rate. Therefore, we are not able to guarantee that 1-micron level film is achievable for all kinds of slurries. For further discussion, please let us know your slurry specs and coating thickness requirement.
Micro-Gravure Coating
  • Continuous and intermittent coating modes are available for the user.
  • Coating thickness range: 1~3um  ( dried film )
  • Typical slurry viscosity range: 30~1000 mPa.s
  • MSK-155 auto-slurry feeder with 2 liters tank is included, please click underline to view details.
Convection Drying Oven 
  • Three zone design with independent temperature controllers.
  • Air flow rate:9.5/2800 ( cm³/RPM ) max. for a single zone, flow rate adjustable
  • Drying temperature: 150°C max ±5ºC
  • Power Consumption: 9KW for single zone (27KW total)
  • Heater length: 1.5m for single zone (4.5m total)
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Product Dimensions L6600mm x W1200mm x H1850mm
Compliance
  • CE Certified All electric components ( >24V) are UL / MET certified
  • Ready to pass TUV(UL61010) certification at extra cost. (Please click mark below to learn details)  
  •  Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Warranty
  • One Year limited warranty with lifetime support
  • Rusting and damage due to improper storage condition or maintenance are not covered by warranty
     
Application Notes
  • Customers are welcome to visit our facility to receive technical training before shipping of equipment (Please schedule an appointment with us in advance)
  • Onsite Training is available for customers within the US only (Expenses will be covered by customers)
Net Weight 12.3t

Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die


Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die

1.  We supply machines with battery technology support.
2.  We supply full set of lithium battery equipment for lab research, pilot scale research and production line.

Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot DieVersatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damage part for you for free.

Versatile Roll-to-Roll Pilot Coating System with Doctor Blade, Reverse Comma, Slot Die

 
 
 
 
 

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