TMAXCN Brand Double Sides Slot Die Coating Machine for Battery Production Line

• Certification: ISO, CE
• Warranty: 1 Year
• Transport Package: Wood Packing
• Trademark: TMAX
• Origin: China
• Model NO.: TMAX-SYD-TJY-7540S-B

Product Description

Double Sides Slot Die Coating Machine for Battery Production Line
 

Basic functions of equipment:
This equipment uncoils and transports the base material to the coating mechanism through the unwinding mechanism. The slurry is transported to the coating slot die head stably under a certain pressure through the feeding system. The slurry is sprayed onto the single side of the base material (copper foil or aluminum foil) through the extrusion grinding lip. The coated base material and slurry run to the drying box for drying under the traction of the device drive mechanism. The dried material is driven and rolled back after drying. Single-sided coating, tandem double-sided coating machine. 

Equipment characteristics:
1.Digital tension: the unwinding, rear drive and winding tension can be digitally set on the touch screen, and the results of the three sections of tension can be displayed on the touch screen at the same time. It makes the adjustment of tension very convenient, and you can clearly understand the smoothness of base band operation on the touch screen.
2. Servo with brake: the distance control between the die head and the base wheel drives the servo motor to join the brake, which can eliminate the change in the power-off time distance, thus reducing the machine adjustment time.
3. Interrupt control: Interrupt control is used in all places that require speed at the right time. The result of interrupt control makes the error of coating length and alignment smaller.
4. Strip coating: adopt the form of customized die head instead of standard die head to reduce the slurry loss caused by gasket chamfer and facilitate operation. For strip coating, the edge thickness can be adjusted according to the size required by users.
5. Dynamic filtration system: special filter structure, which can effectively filter all kinds of impurities, is suitable for all kinds of viscosity liquids. The equipment has good reliability, long maintenance cycle and low maintenance cost. Compact structure and small floor area. Large filtration capacity per unit area, strong processing capacity, and multi-level filtration. 

Hardware and function description of equipment
1.Feeding system: low-speed running slurry mixing tank+Japanese Bing Shen servo pump+servo motor drive+stainless steel pipe. Its main function is to dynamically store slurry and stably transport slurry to the filtration system to ensure constant temperature of slurry at a certain temperature.
     2.Filtration system: The core technology of Series I (external scraper type) continuous scraper filter is its filter screen and scraper assembly. The cross section of each mesh wire of the wedge type filter screen is triangular, and the outer wall of the filter screen is smooth, which is conducive to scraping the impurities attached to it by the scraper. The outside of the filter screen is a triangular opening, so that the sundries less than or equal to the filtering accuracy requirements will not be stuck on the filter screen, so that the filter will always be in good working condition. When the scraper scrapes on the outer surface of the filter screen, the blockage on the surface of the filter screen will be removed smoothly to keep the filter screen unblocked. The large particles intercepted by the scraper from the surface of the filter screen enter the waste chamber and are discharged regularly.
     3.Coating machine: unwinding mechanism+coating mechanism+drying+secondary coating mechanism+rear driving mechanism+automatic winding mechanism. Its main function is to evenly coat the slurry on the base material (copper foil and aluminum foil), and then roll up after drying.

     Software and function description
     1. Both the frequency converter and the temperature controller adopt the communication control mode. All the fan frequency adjustment and temperature setting can be completed on the touch screen, without opening the control cabinet for adjustment.
     2.The coating function is displayed and adjusted on the touch screen
     3.The surface density detection and coating mechanism form a closed-loop control, and the data storage and processing are detailed in the description of the density detection equipment.
     4. The user provides the network on site, and our company can realize the remote debugging function.
     5.MES system interface shall be reserved for equipment to facilitate production quality data collection and management.

  Technical Specifications
1,Main components of coating machine:
1. Unwinding mechanism:1set
2. Coating mechanism:2set
3. Drying mechanism (double layer):10set
4. Rear drive mechanism:1set
5. Winding mechanism (automatic roll change):1set
6.Electric control system:1set
7. Thickness gauge (dry thickness):1set

2,Configuration of key parts of equipment:

SN	Name	Brand	Origin
1.	Mechanical components of coating head
2.	Coating head	Ningde Zhongneng	domestic
3.	Coating roller	40Cr+ Hard chrome plating	With Japanese NSK bearing
4.	Front drive roller	40Cr+ Hard chrome plating	With Japanese NSK bearing
5.	Guide roller	TMAX (Anodizing of aluminum alloy surface)	domestic
6.	Guide rail of coating mechanism	PMI/TBI	Taiwan
7.	Coating mechanism ball screw	PMI/TBI	Taiwan
8.	Coating roller and front drive roller bearing	NSK/NTN	Japan
9.	Displacement sensor	Panasonic/DELTA	Japan
10.	Pneumatic components
11.	Die head propulsion cylinder	SMC	Japan/Taiwan
12.	Electric proportional valve	SMC	Japan
13.	Pneumatic components	AIRTAC	Taiwan
14.	Motor and reducer
15.	Servo motor of coating roll and front drive roll	An'chuan	Japan
16.	Coating roller, front drive reducer	Alpha/Newcat/Xinbao	Germany/Japan
17.	Reeling and unwinding reducer	Liming	Taiwan
18.	Oven idler motor	Liming	Taiwan
19.	Fan	Stainless steel, multi-wing low noise	Guangzhou
20.	Deviation correction and tension system
21.	Fully automatic deviation correction (Winding and unwinding and process deviation correction)	Aibo/Yuze/Dongdeng	Shenzhen/Shanghai/Chongqing
22.	Tension sensor (Winding and unwinding, process tension)	Aibo/Yuze	Shenzhen/Shanghai
23.	Electrical components
24.	PLC	Panasonic/Huichuan	Japan/domestic
25.	PLC Digital/analog module	Panasonic/Huichuan	Japan/domestic
26.	Touch screen	HYTEC/VIRON	Taiwan
27.	Thermostat	Omron	Japan
28.	Color code sensor	SICK	Germany
29.	Frequency converter	Tai'an/Yaskawa	Taiwan/Japan
30.	Miniature circuit breaker	CHINT	France
31.	Contactor	CHINT	France
32.	Intermediate relay	CHINT	France
33.	Thickness gauge (dry thickness)	Bivariate/RUIQI	domestic
34.	NMP Concentration alarm	Gastron	Korea
In case of special circumstances, the above brands of the same level shall be adopted.

 

3,Service conditions, basic functions and technical indicators:

SN	Item	Technical parameter			Remark
1.	Slurry system and substrate
2.	Suitable for slurry system	1, cathode: lithium iron phosphate, lithium cobaltate, lithium manganate, ternary and other oily or aqueous systems. 2, Anode:Oily or water-based systems such as graphite; Super capacitor and other related slurry systems.
3.	Suitable for slurry viscosity	Oily solvent: 2000-8000 Cps			Intermittent coating
		Aqueous solvent: 2000-6000 Cps
		1000~10000 Cps			Continuous coating
	Suitable for solid content of slurry	Cathodic paste		35%~75%	PVDF system
		Anodic paste		S.c.30%~65%	PVDF system
				s.c. 30%~65%	SBR system
4.	Solvent characteristics	Oily solvent:NMP(s.g=1.033,b.p=204ºC) Aqueous solvent: H2O/NMP(s.g=1.000,b.p=100ºC)			Reference
5.	Suitable base material thickness	(Al): 8~30um    (Cu):4.5~30um
6.	Suitable for base material width	350~670mm
7.	Mechanical characteristic index
8.	Design width of roll surface	750mm
9.	Guide roller outside drying channel	About:Ф120mm Aluminum guide roller, surface hard oxidation			Finish≤0.8
10.	Mechanical running speed of equipment	1-60m/min			Adjustable
11.	Maximum coating speed	10-35m/min,Depending on the slurry system and drying conditions
12.	Full range tension of the whole machine	3~25Kg.f,Tension fluctuation ± 2%
13.	Basic function
14.	Coating method	Intermittent coating	Front 3-section unequally spaced intermittent coating/back automatic tracking front and unequally spaced 3-section coating
		Continuous coating (including strip coating method)	Infinite length coating
15.	Baseband operation mode	Single sided intermittent	Operation mode during intermittent front coating
		Double sided intermittent	Operation mode during intermittent reverse coating
		Continuous coating	Continuous and uninterrupted coating method
		Wearing straps	The method of uncoating the empty belt
		Tape rewind	Rewind operation mode during the first test piece inspection
16.	Thickness elimination function	During intermittent coating	Can eliminate thickness at the beginning and end of the coating section
17.	Alarm function	Sound, light, and text alarm	When the device malfunctions, the touch screen prompts the location of the fault and there is an audible and visual alarm
18.	Coating accuracy technical indicators
19.	Coating section length error	± 0.5mm
20.	Width error	± 0.5mm
21.	Positive and negative alignment error	± 0.5mm
22.	Minimum intermittent length	6mm
23.	Minimum coating length for multiple segments	50mm
24.	Single sided coating dry thickness range	40-200μm			Related to material D50
25.	Coating surface density error	±1.3% (single side ) ±1.2% (double sides) Remove the influence of poor substrate; But the measured value includes the weight of the substrate;			Excluding edge impact areas Substrate error ≤ 1% (single chip)
26.	Deviation correction accuracy of winding and unwinding	± 0.5mm
27.	Electrical indicators
28.	Source	3~380V/50HZ(3 phase,5 wires)
29.	Total installed power	920
30.	Oven heater power consumption	20*40Kw=800KW Power consumption after constant temperature: less than 500KW			External electric heating
31.	compressed air	≮0.6MPa Clean compressed air; Gas consumption:0.5M^3/H
32.	Machine size and weight
33.	Whole size	L(10*4M+12M=52M)*W(3.5M)*H(4.5M)
34.	Total weight	About 40T