TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line

Product Details
Customization: Available
Warranty: 1 Year
Type: Lithium Battery
Diamond Member Since 2020

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  • TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line
  • TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line
  • TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line
  • TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line
  • TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line
  • TMAXCN Brand  Intermittent or Continuous Coating Machine for Battery Pilot Line
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Basic Info.

Model NO.
TMAX-CT3235
Transport Package
Wood Packing
Trademark
TMAX
Origin
China

Product Description

TMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot Line

Laboratory Intermittent or Continuous Coating Machine for Battery Pilot Line

 

1. Technical Parameters and Main Configuration of Machine
1.1 Main Configuration

NO. Name Place of Origin
1 Air switch Chint / Delixi (Domestic)
2 PLC OMRON
3 Touch screen Weinview
4 Modular OMRON
5 Intermediate relay Schneider
6 Servo motor Mitsubishi
7 Planetary reducer Feng Hua (Taiwan)
8 Circuit breaker Delixi (Domestic)
9 AC contactor Delixi (domestic)
10 Solid state relay FOTEK (Taiwan)
11 Thermostat Yatai (Domestic)
12 Automatic deviation correction Ultrasonic
13 Full automatic tension Variable frequency tension
14 Optical fiber electric eye KEYENCE (Japan)
15 Push cylinder Yadeke / Qilico
16 Deep groove ball bearing (Machine head) NSK/NTN
17 Coating roller Hard chromium plating
18 Back roller Imported EPDM
19 Scraper Hard chromium plating
20 Guide roller Anodizing of aluminum alloy surface
21 Frequency converter Yingweiteng
22 Fan Xin fan
 
1.2 Technical Parameters
NO. Project Technical Parameter Remarks
1 Apply It is applicable to the coating process of positive and negative electrode of LiFePO4,LiCoO2,LiMn2O4and other type batteries  
2 Operating substrate thickness Aluminum foil(Al):10-30um;
Copper foil(Cu):7-30um
 
3 Design width of roll surface 380 mm  
4 Guaranteed coating width 100-300mm  
5 Mechanical running speed 7m/min  
6 Coating speed ≤2m/min It depends on the drying condition
7 Suitable slurry viscosity 2000-16000 cps  
8 Single side coating dry thickness range 50-200μm  
9 Minimum intermittent length ≥5mm Related to slurry characteristics
10 Minimum coating length of multiple sections ≥20mm Related to slurry characteristics
11 Solvent properties Oily solvent
NMP(s.g=1.033,b.p=204ºC)
 
    Aqueous solvent H2O/NMP(s.g=1.000,b.p=100ºC)  
12 Suitable solid content Positive S.C. 60%±20%  
    Negative
S.C. 50%±10% (PVDF system)
S.C. 50%±5%(SBR system)
 
13 Single side coating dry thickness error Within ± 3um  
14 Coating method Double layer front and back 3-stage unequal distance intermittent transfer coating / second side automatic tracking / continuous transfer coating  
15 Substrate running direction Forward coating, substrate forward and reverse empty foil operation  
16 Overall dimensions L8.5*W1.5*H2.3m  
 
 
2. Structure Introduction of Each Part
2.1 Integral Unwinding, Head Mechanism
NO. Project Technical Parameter Remarks
1 Roller mounting structure Rack installation mode  
2 Roller surface treatment Surface oxidation of metal aluminum roller  
3 Tension control system Closed loop automatic control, constant tension, tension range 0-50N  
4 Deviation correction method Automatic EPC control, stroke 80mm  
5 Coiling mode The material roll is fixed by 3-inch air expansion shaft  
Unwinding single shaft support  
6 Substrate running direction Forward and reverse  
7 Substrate running speed 5m/min  
8 Maximum unwinding diameter Ф 300mm  
9 Maximum bearing capacity of inflatable shaft 100Kg  
10 Number of unwinding inflatable shafts Article 1  
11 Main drive motor Servo motor  
12 Intermittent push Servo drive  
13 Roller surface treatment Surface oxidation of metal aluminum roller, circular runout ≤ 30um  
14 Scraper structure Double sided comma scraper, diameter Ø 80mm  
15 Scraper angle rotation control Handle rotation  
16 Coating roller (Steel roller) The surface is plated with hard chromium, with a diameter of Φ 120mm  
17 Back roller (Rubber roller) Φ 120mm in diameter, imported EPDM for surface bread  
18 Trough mixing The rodless cylinder moves in a straight line and the speed is adjustable  
19 Intermittent height adjustment of scraper Manual adjustment  
20 Stand alone head position Installation and operation before drying channel  
 

2.2 Drying Channel
NO. Project Technical Parameter Remarks
1 Oven structure Double layer heating, arranged up and down  
2 Oven length 6m (3m/section*2)  
3 Material SUS304 stainless steel, inner liner 1.0mm, outer liner 1.2mm  
4 Driving mode of oven guide roller Passive idler drive  
5 Temperature control It is divided into protection control of normal working temperature control and overtemperature monitoring alarm. In case of overtemperature, audible and visual alarm will appear and the main heating power supply will be cut off; Each section is completely controlled independently.  
6 Heating way Electric heating, hot air circulation structure  
7 Heating power of single section oven 13.5KW/3m  
8 Temperature in drying channel Design Max 150 ºC, temperature difference in single section oven ≤ 5 ºC  
9 Box surface temperature during operation ≤45ºC  
10 Blowing mode Upper and lower air blowing, and the upper and lower air volume are controlled respectively through valves; The upper and lower air chambers share the heating body  
11 Exhaust volume control of each section Air volume of circulating fan 3000m³/h (single section)
Exhaust air volume 4000m³/h
 
12 Air nozzle structure The blowing direction is 30°from the horizontal, and the air nozzle slot is slotted with a special die  
13 Heating control Solid state relay  
14 Fan material SUS304 stainless steel  
15 Solvent recovery system No, only assist in the installation of interfaces  
16 NMP solvent concentration alarm None  
17 Air chamber pressure monitoring None  
 

2.3 Winding Mechanism:
The function is the same as that of unwinding, with the following additions:
NO. Project Technical Parameter Remarks
1 Tension One set is installed in front of the traction roller, with closed-loop automatic control, constant tension, tension range of 0 ~ 50N, servo control.  
2 Installation structure Square frame welding  
3 Number of windup inflatable shafts Article 1 Single arm winding
 
 
2.4 Control System
NO. Project Technical Parameter Remarks
1 Main control system Touch screen, PLC, module, servo system  
2 Operation mode Manual, automatic and emergency stop; The whole machine can be operated before and after.  
3 Setting range of coating and intermittent length Coating length: 20.0-3200.0mm
Intermittent length: 5.0-3200.0mm
 
4 Alarm condition In case of equipment failure, the touch screen will display the corresponding correction screen  
5 Counting function Production quantity / length  
6 Head and tail thickness adjustment mode The speed ratio of steel roller and rubber roller is controlled by program  
 
3. Machine Accuracy
3.1 Hardware Accuracy
 
NO. Project Technical Parameter Remarks
1 Scraper Circular jump ≤ 1.5um, Ra0 4,
Straightness ≤ 1.5um
 
2 Coating roller (Steel roller) Circular runout ≤ 1.5um, Ra0 4, 
Straightness ≤ 1.5um
 
3 Rubber roller Circular runout ≤ 10um, straightness ≤ 10um  
4 Deviation correction ±0.1mm  
5 Tool adjustment control repetition accuracy ±0.1um  
6 Temperature control accuracy ±2ºC  


TMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot LineTMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot LineTMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot LineTMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot LineTMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot LineTMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot Line

TMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot Line

TMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot Line
TMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot Line
TMAXCN Brand Intermittent or Continuous Coating Machine for Battery Pilot Line

 

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