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| Warranty: | 1 Year |
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TMAX Prismatic Cell Manufacturing 180-Type Automatic Single Workstation Stacking Machine
The separator is unwound actively and guided through a tension mechanism onto the stacking platform. The platform moves the separator back and forth to place the electrodes. Two robotic arms with suction cups separately pick up positive and negative electrodes from the two feed hoppers on the left side. After precise positioning, they are stacked onto the platform. Once stacking is complete, the separator is cut, and a robotic arm transfers the cell to the adhesive tape station. Adhesive tape is applied automatically, and the next cell begins automatic stacking. (No tail turning)
1. Dimensions: 1800mm (L) × 2100mm (D) × 1900mm (H) - subject to final design
2. Power Supply: 220V 50Hz, Power: 4500W, Weight: 2 tons
3. Air Source: 0.5MPa
4. Working Environment: Non-corrosive gas/liquid, non-explosive gas
5. Color: Supplier standard color (International Warm Grey 1C)
1. Applicable Specifications:
Length L: 150-280mm, Width W: 70-180mm, Thickness H: 5-25mm
Tab Length Q ≤ 25mm
2. Machine Speed: 1.5-1.6 s/pcs
3. Electrode and Separator Alignment Accuracy: Center deviation ±0.3mm
4. Dust Protection: Dust-proof mechanisms installed on feed hoppers and pre-positioning units
5. Reliability: High-precision and frequently moving modules fixed with positioning pins
6. Multiple Sheet Detection: Detection and prevention of missing or multiple sheets stacked
7. Tab and Corner Defect Detection: Prevents damaged electrodes from entering the stack
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Item |
Spec |
Remarks |
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Cell Length (L) |
150-280 mm |
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Cell Width (W) |
70-180 mm |
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Cell Thickness (T) |
5-25 mm |
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Tab Exposure (L1) |
10-25 mm |
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Tab Direction |
Opposite sides |
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When Tab Opposed |
L+L1 ≤260 mm |
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No. |
Component |
Qty |
Description |
|
1 |
Electrode Hopper Auto Feeder |
2 |
Special slot-in hoppers, adjustable range |
|
2 |
Electrode Feeding Assist Unit |
2 |
Brushes, vibrating mechanism, air blow, dust suction |
|
3 |
Electrode Lifting Mechanism |
2 |
Ensures reliable pickup, stops for material shortage |
|
4 |
Separator Tension Unit |
1 |
Active unwinding, constant tension |
|
4.1 |
Separator Correction System |
1 |
Unwinding correction |
|
5 |
Mechanical Pre-positioning |
2 |
Precise mechanical positioning, dust suction |
|
5.1 |
Multi-sheet Detection |
2 |
Ultrasonic thickness detection |
|
6 |
Stacking Robot Arm |
2 |
Servo driven, accurate pick and place |
|
7 |
Suction Plate Assembly |
4 |
Vacuum nozzle and plate types |
|
8 |
Stacking Platform |
1 |
Servo driven, precision ball screw motion |
|
9 |
Separator Blowing Unit |
1 |
Air-blow for separator repositioning |
|
10 |
Cell Transfer Manipulator |
1 |
Transfers stacked cell to taping station |
|
11 |
Separator Cutting Mechanism |
1 |
Heat cutting knife, cuts to set length |
|
12 |
Tape Side Pasting Mechanism |
1 |
Four-side taping including tabs, configurable |
|
13 |
Automatic Unloading Unit |
1 |
Auto-stacking for batch removal |
|
14 |
Electrical Operation System |
1 |
Touch screen with emergency stop, power switch |
|
15 |
Control System |
1 |
Built-in electrical and pneumatic routing |
|
16 |
Machine Frame Base |
2 |
Color: PC White |
|
17 |
Dustproof Cover |
1 |
Aluminum and acrylic with interlock, emergency switch |
|
18 |
Dust Suction System |
1 |
Blower system for pre-positioning and hoppers |
|
19 |
Vacuum System |
/ |
Vacuum generator |
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No. |
Name |
Brand |
Remarks |
|
1 |
Cylinder |
AIRTAC |
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|
2 |
Magnetic Switch |
AirTAC (TW) |
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|
3 |
Linear Rail |
Dinghan |
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|
4 |
Ball Screw |
TBI |
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|
5 |
Servo Motor/Driver |
Qinglan/Yankong |
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|
6 |
Solenoid Valve |
EMC |
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|
7 |
PLC |
OMRON |
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|
8 |
Sensor |
TELEY/Jiazun |
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|
9 |
Optical Fiber |
Jinggong/Jiazun |
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|
10 |
Touchscreen |
OMRON |
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|
11 |
Ion Fan |
Domestic |
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No. |
Component Group |
Part Name |
Unit |
Qty |
Remarks |
|
1 |
Electrode Hopper |
Movable Plate |
Pcs |
4 |
Adjustable within range |
|
2 |
Pre-positioning Unit |
Adjustment Plate |
Pcs |
2 |
|
|
3 |
Stacking Arm |
Suction Plate |
Pcs |
2 |
|
|
4 |
Stacking Platform |
Compression Plate |
Pcs |
4 |
|
|
5 |
Cell Support Plate |
Pcs |
2 |
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|
6 |
Unloading Unit |
Support Plate |
Pcs |
2 |
|
|
7 |
Taping Unit |
Assembly |
Set |
1 |
|
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8 |
Others |
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No. |
Name |
Spec/Model |
Manufacturer |
Remarks |
|
1 |
Suction Nozzle |
Custom |
Machined |
Clean daily |
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2 |
Compression Plate 1 |
Custom |
Machined |
10-day lead time |
|
3 |
Compression Plate 2 |
Custom |
Machined |
10-day lead time |
|
4 |
Vacuum Filter |
VFD-3-06 |
CHELIC |
Weekly maintenance required |
|
5 |
Vacuum Generator |
VAB-0706 |
CHELIC |
Weekly maintenance required |
|
6 |
Foam |
- |
- |
Adheres to protect cell |
|
7 |
Teflon |
- |
- |
Adheres to protect electrode |
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