Automatic Vacuum Hot Press Forming Machine For Aerogel Insulation Pads

• Customization: Available
• After-sales Service: 1 Year
• Certification: ISO9001, CE
• Model NO.: TMAX-109G-150T
• Type 1: Top-mounted type
• Type 2: Downward press type
• Nominal maximum pressure of oil: 150T
• Workplate size: 570*1350
• Transport Package: Wood Packing
• Trademark: TMAX
• Origin: China

Product Description

Automatic Vacuum Hot Press Forming Machine For Aerogel Insulation Pads

Introduction
The vacuum hot press for aerogel insulation pads is driven by a precision servo motor and equipped with a PLC microcomputer touch control operating system. It performs vacuum hot pressing on the insulation pads and cools and maintains pressure at the cold pressing station to form them, ensuring comprehensive bonding of the insulation sheets without bubbles or wrinkles. An additional fully automatic heat insulation pad production line is available for selection, integrating functions such as trimming, vulcanization, edge trimming, double-sided gluing, drying, cotton loading, fine cutting, and packaging. The daily production capacity of the production line can reach up to 20,000 pieces.

Applicable materials
Thermal insulation materials: The pressing molding process of materials such as aerogel, cold gel, silicone, PET, CCS, and filter elements, mainly used for the hot pressing molding of thermal insulation pads for new energy vehicles and power battery cells.

Features
1. It adopts a servo oil circuit system with three piston cylinders, featuring low noise, high efficiency and energy saving, and a high yield rate.
2. Electric heating is adopted, ensuring uniform and stable temperature with an error within ±5 degrees, which significantly enhances the yield of the products.
3. The vacuum adopts an oil vacuum pump, which features fast pumping speed and long service life. Vacuum pump 0.75Kw.
4. The heating plate is made of manganese steel, heat-treated and chrome-plated, which is durable and will not deform.
5. PLC microcomputer touch screen control, digital pressure control, adjustable and controllable temperature and speed, independent control of heating up and down.
6. The quality is easy to control, stable, with little product deformation and less glue overflow.
7. Simple operation and practical. Low cost, low energy consumption, space-saving and easy to maintain.
8. Heating method and temperature difference of the working surface of the hot plate (temperature sensing line) : Electric heating tube heating (±5ºC).
9. Parallelism of adjacent hot plates after pressurization (pressure-sensitive paper) : The colored area of the pressure-sensitive paper ≥80%.

This product is widely used in the following industries:
1. Mobile phone industry: Front and back covers for 2.5D/3D/3.5D mobile phones, full-coverage mobile phone cases.
2. Automotive industry: Interior and exterior trims, buttons, instrument panels, touch panels, smart Windows.
3. Panel industry: Decorative panels for tablets, laptops, medical devices, home appliances and kitchen appliances, smart locks, etc.
4. Electronics industry: Drones, VR/AR glasses, smartwatches, wristbands, switches, keyboards.
5. Fiber materials: Decorative parts made of fiber materials such as carbon fiber and glass fiber.
6. Insulation materials: Aerogel, cold gel, silicone, PET, CCS, filter elements and other insulation and heat insulation materials.
7. Composite materials: PC/PMMA/ABS and other film composite plates.

Technical parameters

Model		109G-150T (Top-mounted type)	109G-150T (Downward press type)
Nominal maximum pressure of oil (T)		150	150
Workplate size (mm)		570*1350	570*1350
Maximum usable area (mm)		500*1200	500*1200
Hydraulic cylinder		Φ220mm*3pcs	Φ220mm*3pcs
Maximum stroke (mm)		250	250
Working height (mm)		1052	1052
Heating method		Electric heating(dia14mm Bullet-type electric heating tube)	Electric heating(dia14mm Bullet-type electric heating tube)
Number of heating rods		32 pcs
Temperature control		8 sets of temperature control (4 sets each for the upper and lower heating plates)	8 sets of temperature control (4 sets each for the upper and lower heating plates)
Heating temperature		RT-150ºC	RT-150ºC
Temperature uniformity		PV±5ºC	PV±5ºC
Total heating power (KW)		9.6	9.6
Cylinder speed (mm/s)	up	≤85	≤120
	back	≤110	≤160
Working power supply voltage		AC380V50HZ, three-phase five-wire	AC380V50HZ, three-phase five-wire
Working power consumption (KW)		20	20
Host dimensions (mm)		2285*1767*2113	2285*1767*2113
Total weight of the equipment		About 7.5T	About 7.5T