TMAXCN Brand Laser Welding Machine (Welding Top Cover Plate)

• Customization: Available
• Warranty: 1 Year
• Control: Automatic
• Model NO.: TMAX-YK-HJ-2102
• Transport Package: Wood Packing
• Trademark: TMAX
• Origin: China

Product Description

Laser Welding Machine (Welding Top Cover Plate)

 
    

1,Equipment Overview
This equipment is used for sealing welding and liquid injection hole welding of prismatic  battery top cover. It is a semi-automatic equipment. The top cover of the incoming material has been manually buckled into the aluminum shell. Taking the sealing surface of the battery as the upper benchmark, it is positioned from the top of the bottom plate of the cell. After laser welding, it is manually inspected and judged. This equipment can quickly change the fixture and is suitable for welding of various models of products.
 
2,Detail Item

SN	Name	Model	Qty	Remark
	Top cover welding and liquid injection hole welding machine	XSHJ-2102	1set
	Cooler	Dongluyang	1set
	Dust collector	foxconn	1set

 

2,Basic Parameters

1. Equipment List

SN	Item	Qty	Remark
	Welding laser	1set
	Welded joint	1set
	cooler	1set
	Motion module	1set
	servo motor	1set
	Frame + plate + shield	1set
	Observation CCD+Display	1set
	Industrial dust collector	1set
	Motion control of welding platform	1set
	Welding control software	1set
	Laser waveform control card	1set
	IPC	1set
	Fixture	1set

 

1. Configure power supply

3 phase 380V;Voltage fluctuation is less than ±10%;power:8KVA;

1. Compressed air

0.6~0.8MPa

1. Environmental requirements

ambient temperature 20~40ºC;relative humidity 5~55%HR;
3,Incoming parameters

SN	Item	Specification	Remark
1	Battery size	L 166mm, T 22mm, H 234mm

 

4,Process performance

1. Hardware accuracy

SN	Item	Specification	Remark
	Effective working range of workbench	L 300mm×W 300mm×H 200mm
	Repeated positioning accuracy of laser welding joint	≤±0.02mm
	Qualified rate	98.5%
	efficiency	50-70mm/s
	Tooling fixture can be replaced
	Welding method	Vertical welding and side welding (corresponding fixture is required)
	Laser welding machine power	1000W
	Focal length adjustment accuracy of welding joint	0.02mm
	Welding parameter memory function, switching products that have been done without programming again
	Equipped with dust and smoke removal function
	Equipped with safety door and safety grating to ensure safe work
	Noise	≤75db
	failure rate	Failure rate = (failure shutdown duration / equipment service duration) < 2%

 

1. Product accuracy

SN	Item	Standard
	Welding flanging width	<0.3mm
	Weld penetration and width	Penetration 0.5~1.4mm,Melt width: 1~1.6mm,
	Weld pressure resistance (tensile strength)	Withstand voltage>1.1Mpa
	Appearance and welding quality	After welding, the weld shall be free of defects such as pits, broken welds, misalignment, and explosion points, and the weld shall be smooth and flat, which will not cause serious deformation of the shell. There is no welding slag in the shell after welding, and the laser does not burn the diaphragm and high-temperature tape inside the shell

 

5,Configuration of main components
     Equipment composition:
1. Top cover welding battery clamp part

SN	Description	Remark
	Manual feeding, taking the sealing surface of the electric core as the benchmark, lift up from the bottom of the electric core to ensure the consistency of the upper benchmark; The long side cylinder is locked, the short side cylinder is locked, the upper reference cylinder is unlocked, and the lower end of the fixture adopts a spring positioning mechanism. The spring is elastically deformed to ensure that the cell shell is not scratched during precise positioning;
	Pre weld the cover plate and shell first, and then fully weld after fixing the position.
	The clamping part is not in overall contact with the cell, and the middle is hollowed out to prevent excessive extrusion pressure on the cell; Manual blanking: when the battery moves to blanking, the battery cylinder unlocks, the battery cell pops up, and the material is taken manually. The short side is clamped by a rotating cylinder, and the electric core is placed and taken from the side, which is convenient to operate.

 
 

2.Three axis welding platform

SN	Description	Remark
1.	The laser output head is driven by a three-axis high-precision mechanical module to ensure the accuracy of the hardware; Using high-precision algorithm and controller, accurate laser excitation power and path; Press the assembly mechanism up before welding, and then fully weld the top cover to ensure the product qualification rate; The exhaust pipe and filter shall be made of fire-retardant materials, and the connecting parts shall be connected with steel rings.

 

 

:Laser welded joints:
:Top cover welding fixture:
Z:Z-axis servo movement axis:
X:X-axis servo motion axis:
:Top cover welding fixture
  
3.Frame cover and man-machine interface

SN	Description	Remark
	The upper cover of the equipment is composed of sheet metal and Tan acrylic panels, and safety gratings are installed to ensure the safety of operators. The human-machine interface of the equipment is designed according to the existing structure of the company, and the welding parameters are visual and traceable.

:Tan transparent acrylic
:Optical fiber dust suction support
:Tricolor lamp
:interface
 
4.Three view part of equipment

6,Equipment capacity requirements

SN	Item	Index	Remark
	Time efficiency = Actual operation time: load time - planned downtime (failure, material switching) Load time: production hours - planned downtime Production hours: normal working hours Planned downtime: morning and evening, rest, spot check, cleaning, etc	≥99.00%
2.	Performance improvement=  Theoretical tempo: theoretical production time of a single product	100%
	Product qualification rate=  Fixed loss: tape splicing, coil changing, etc	≥99.50%
	CMK Equipment capacity index CMK index only considers short-term dispersion and emphasizes the influence of equipment factors on product quality. Test requirements: the extracted data is continuous; It is assumed that the operator, measuring tools and raw materials are not affected; Only consider the influence of a single factor of the equipment. (that is, the operator must be skilled and competent; the measuring tools must meet the requirements and have been calibrated; the same batch of materials; and the inspectors meet the requirements.) Generally, 10 groups of 100 samples are sampled for measurement within about one hour after the production of the machine is stable.	≥1.67
5.	Equipment operation plan	300 day/year,2 shifts,(11.5)H/ shift
6.	Equipment life	10 Years
7.	Operator
8.	Equipment noise	≤75dB

 

7,Brand of components and spare parts

 

SN	Name	Brand	Remark
	Welding laser	Chuangxin
	Welding head	Wan Shunxing
	cooling-water machine	Dongluyang
	Motion module	Shangyin
	servo motor	Panasonic
	Frame + plate + shield	customized
	Observe the CCD+ display	customized
	Dust collector	foxconn
	Motion control of welding platform	customized
	Welding control software
	Laser waveform control card	customized
	IPC	Advantech / Lenovo
	Fixture	customized